Technical sketches:
Create detailed technical sketches or fashion flats that showcase the desired fit, finishings, and stitching for your manufacturer. Utilize tools like Adobe Illustrator or Repsketch, which offer ready-made templates created by professional designers. Customize the templates to your liking, share them online, or download them for your tech pack.
Fabric selection:
Choose the appropriate fabric that combines visual appeal with practicality. Cotton is widely regarded as an excellent choice for t-shirt manufacturing due to its softness and breathability. Consider the functionality you desire and select the fabric accordingly.
Construction quality:
Ensure the highest standards of construction quality by focusing on precise seam placement, eliminating stitching imperfections, proper garment pressing, and impeccable finished edges. Pay meticulous attention to every detail throughout the manufacturing process.
Seam positioning:
Correct seam positioning is crucial for both the appearance and fit of the t-shirt. When trying on the t-shirt, the shoulder and side seams should remain in place without drooping or shifting forward. Straight and properly aligned seams contribute to a polished look.
Stitching flaws:
Be vigilant about common stitching flaws, especially when working with jersey fabric. Skipped stitches can occur due to the fabric’s elasticity, resulting in compromised stitch formations and loose threads. Additionally, ensure alignment of underarm and side seams and maintain the correct stitch per inch (SPI) to avoid quality issues.
Waving:
Strive for a smooth fabric and ribbing on your t-shirts without any visible waves. Waves indicate over-stretching during sewing, which can be caused by machinery or operational errors. Inspect the fabric closely to ensure it remains smooth and undistorted.
Puckering:
Prevent puckering, which occurs when excessive stitch tension causes fabric gathering around the seams. Puckering not only detracts from the appearance but also weakens the stitches. Maintain optimal tension to minimize this issue.
Finished edges:
Obviously, it is crucial to adequately cover all raw edges and securely finish the seams. Frayed edges appearing after the first wash serve as a clear indication of subpar quality. Both the interior and exterior of the t-shirt should boast impeccable, uniform, and smooth edges.
Pressing:
To prevent common production errors, various techniques, including pressing, can be utilized. Pressing is particularly effective in addressing issues such as uneven shoulder lengths, inaccurate size measurements, and distorted fabric, especially when working with stretch jerseys.
Measurements:
Accurate measurement specifications provided by the designer are essential for creating precise samples. The Measurement Spec Sheet contains approximate measurements of the garment when laid flat.
Ensuring Accurate Measurement Specs:
Maintaining quality control involves verifying that all measurements align with the specifications outlined in the tech pack.
Efficient Sampling:
Although a t-shirt may seem simple, inspecting it is a more intricate task than one might initially assume. To avoid the highlighted errors, utilizing a comprehensive tech pack is a straightforward and effective solution.
With 4 important aspects above, you can carefully take care of your beloved items and keep it fresh always. Also, don’t forget to look for more unique print t-shirts in Meet Hank!
